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The Yamaha ysm10 smd component installer is an ope...

Criado em: 18 de junho de 2025

Respondido usando O3 por Chat01

Pergunta

The Yamaha ysm10 smd component installer is an operator's guide, write down what data the operator should know

Pensamento

Summarizing the operator's guide

The user wants to know which key information the operator needs to be aware of in the Yamaha YSM10 SMD component installer guide. I’ll gather the main points, like safety information (CE marking, hazards), operating conditions (temperature, humidity), specifications (board sizes, component range), machine performance (speed, accuracy), supported feeder types, routine procedures (startup, setup, and maintenance), alarm codes, and system access control features. I'll focus on presenting this in a clear, easy-to-follow list for them.

Summarizing important operator data

The user wants a list of the key data from the operator's guide for the Yamaha YSM10. The important categories to cover are: machine overview, safety info, environment requirements (temperature, humidity, ESD), power and air supply, applicable board sizes and components, speed/accuracy, supported feeder types, nozzle count, vision system features, operation steps, maintenance tasks, alarm codes, data backup, access levels, and emergency stop locations. I also noted the applicable board and component sizes for the setup.

Thought for 48 seconds

Resposta

Below is a concise checklist of the core facts an operator is expected to know when running the Yamaha YSM10 compact high-speed modular mounter. I’ve grouped the items the same way Yamaha structures its operator & programming manuals so you can tick them off during training or audits.

1 Safety & Regulatory

TopicKey points the operator must knowSource
CE / regional complianceYSM10 carries CE marking; only trained personnel may operate or service the machine.goldlandsmt.com
Safety categories & symbolsUnderstand the meaning of Danger / Warning / Caution / Notice symbols and their label locations on covers, tape cutters, X-ray unit, etc.manualslib.com goldlandsmt.com
Personal protective gearWhen to use cut-resistant gloves, ESD smocks, eyewear and hearing protection.goldlandsmt.com
Emergency hardwarePositions of e-stop buttons, interlock safety covers and main power breaker; test procedure at shift start.manualslib.com

2 Machine Capability & Limits

(must be memorised for line planning & recipe checks)

ItemValue / RangeNotesSource
PCB sizeL 510 × W 460 mm → L 50 × W 50 mm (option to L 950 mm length)Auto-width conveyorglobal.yamaha-motor.com
Component range03015 mm chips → 55 × 100 mm parts, ≤ 15 mm heightParts > 6.5 mm tall or > 12 mm long need multi-camera optionglobal.yamaha-motor.com
Placement speed46 000 CPH (10-nozzle HM head)<br>31 000 CPH (5-nozzle HM-5 head)Optimum Yamaha test conditionsglobal.yamaha-motor.com
Placement accuracy± 0.035 mm (± 0.025 mm best-case), Cpk ≥ 1.0 (3σ)Use in‐process SPC to verifyglobal.yamaha-motor.com
Feeder capacityUp to 8 × (10-slot) banks; smart feeder barcode traceabilityFrom YSM platform specyamaha-usa-robotics.com
Vision systemsLarge-FOV scan camera, side-view camera, on-the-fly part scan; auto pick-up-height teachingyamaha-usa-robotics.com

3 Daily Operation Flow

  1. Power-up & self-test – confirm zero homing, camera reference and air pressure ≥ 0.5 MPa.
  2. Program selection / changeover
    • Verify product ID, conveyor width, nozzle list, feeder map.
    • Use password hierarchy: operator vs service roles. goldlandsmt.com
  3. Feeder & nozzle setup
    • Scan feeder barcodes; check tape cutter clearances.
    • Run auto-nozzle calibration; clean in built-in station every 10 000 placements.
  4. First-article inspection (FAI) – run dry cycle, measure ± 0.05 mm sample.
  5. Production run – monitor CPH, pickup rate, vision rejects; respond to alarms (vacuum loss, part recognition NG, conveyor jam).
  6. End-of-shift tasks – save production log, back-up recipes, wipe rails & cameras, empty vacuum filter.

4 Routine Maintenance the Operator Performs

IntervalTask
Per shiftWipe nozzle tips & fiducial camera, drain condensate, check feeder air hoses.
DailyClean laser sensors & side-view window; grease X-axis linear guide wipers (light oil).
WeeklyInspect Z-axis ballscrew shields, test safety interlock, back-up machine parameters to USB.
Monthly / 100 hrReplace vacuum filter element, check head θ-axis belt tension, verify placement accuracy with glass plate.
(Heavy maintenance—encoder pitch, drive belts, lubrication—remains a service-level task.)

5 Data & Documents to Keep at the Machine

  • Latest operator’s guide & programming manual revision (PDF or hard copy).
  • Calibration certificates & SPC charts for the past 12 months.
  • Feeder/nozzle master list with serial numbers.
  • Preventive-maintenance checklist signed daily/weekly.
  • ESD audit log (< 10⁹ Ω and < 100 V body voltage).
  • Risk assessment & CE declaration of conformity.

Quick-reference mnemonic

“S-P-M-L-D” – Safety, Performance limits, Method (workflow), Lubrication, Documents.

Memorising these five themes ensures an operator has every critical datum — from CE safety symbols to maximum component height — at their fingertips when running the YSM10.

Pergunta

The Yamaha YSM10 smd component installer is an operator's guide, write down what data the operator should know, a complete guide

Pensamento

Crafting final response

I need to make sure citations are placed after paragraphs with derived facts. I'll include the spec for the PCB size (ranging from 510x460 to 50x50 with the 950 option) and cite Yamaha’s site, as I’ve gathered info for the 950 variant.

For the safety categories like heat and hazard messages, I'll reference the operator's manual. Each section will get its unique citation, and I’ll craft the final response incorporating all necessary details for clarity and correctness.

Creating a complete guide

I need to make sure not to overshadow key information while crafting a "complete guide." I'll break it down into sections like:

  • Quick-reference specification card: Cover mounting speed, accuracy, component range, PCB size, feeder capacity, utilities, and footprint. Citations will be from the relevant manual lines.
  • Safety compliance & PPE: List CE marking, hazard symbols, and required protective gear. Again, references will come from appropriate manual pages.
  • Installation prerequisites: Power, compressed air, ambient conditions, space requirements. Each section will get proper citations.

Machine capabilities and operating sequence

I'm summarizing key specs for the machine, including details like PCB size (50x50mm to 510x460mm), component sizes (from 03015 mm chips to 55x100 mm), max speed (46k CPH), and placement accuracy (±0.035 mm). There are also feeder lanes, trays, and maintenance schedules, all cited from the relevant manual sections. I'll also walk through standard operating procedures, changeover steps, quality controls, and troubleshooting, ensuring the relevant citations are in place for each section.

Thought for 1m 5s

Resposta

I've compiled all the day-to-day facts an operator is expected to keep at their fingertips when running the Yamaha YSM10. Everything is cross-checked against the official maintenance manual, the Yamaha datasheet and the current U.S. product page.

Yamaha YSM10 – Complete Operator Data Sheet

TopicWhat an operator must knowKey Sources
Safety & regulatory• CE-marked to Machinery 2006/42/EC & EMC 2014/30/EU – only authorised personnel may operate.<br>• Meaning of all DANGER / WARNING / CAUTION symbols; label locations on covers, feeders, cutter, X-ray unit.<br>• PPE: ESD smock & strap, cut-resistant gloves at tape cutter, goggles for solvent use.<br>• Daily test of the four emergency stops, door interlock switches and main breaker.manualslib.com manualslib.com
Utilities & installation• Power 3-phase 200/208/220/240/380/400/416 V ±10 %, 50/60 Hz, 7 kVA – connect L1/L2/L3 + PE in rear cabinet.<br>• Compressed air 0.45 – 0.70 MPa (clean, dry); ≥ 8 mm hose to on-board regulator.<br>• Ambient 15 – 28 °C / ≤ 70 % RH, vibration-free; keep 0.6 m clearance front+rear.manualslib.com smt.yamaha-motor-robotics.de
Machine limits• PCB 50 × 50 mm → 510 × 460 mm (option 950 mm length).<br>• Components 03015 mm → 55 × 100 × 15 mm (multi-camera needed > 6.5 mm height).<br>• Max speed 46 000 CPH (HM-10) / 31 000 CPH (HM-5).<br>• Accuracy ± 0.035 mm (± 0.025 mm best, Cpk ≥ 1.0).<br>• Feeders 96 × 8 mm reels + 15 tray slots with sATS15.<br>• Footprint 1 254 × 1 440 × 1 445 mm, ≈ 1 270 kg.yamaha-usa-robotics.com yamaha-usa-robotics.com smt.yamaha-motor-robotics.de smt.yamaha-motor-robotics.de
Standard operating flow1 Power-on & safety check 2 Load job, verify conveyor width/feeder map/nozzle table 3 Scan feeders & run auto pick-up height/nozzle self-check 4 First-article: place 1 board, measure ± 0.05 mm 5 Mass run: monitor CPH, pickup %, vision rejects 6 End-shift: save log, back-up program, clean rails & cameras.manualslib.com manualslib.com manualslib.com
Quick-changeover (≤ 10 min)Stop board flow → swap reel banks (barcode scan) → conveyor auto-width → change nozzles → load new program → single-board verify.smt.yamaha-motor-robotics.de
In-line QC / SPC• e-Vision/Smart-Recognition must show green before run.<br>• Side-view camera alarms after 3 consecutive lifted-lead errors.<br>• Maintain Cpk > 1.0 on monthly glass-plate check.smt.yamaha-motor-robotics.de
Routine maintenance (operator level)Start-up: check nozzle vacuum, drain filter.<br>Per shift: wipe fiducial & side-view lenses, empty vacuum cup.<br>Daily: clean feeder plate, inspect cutter guards.<br>Weekly: grease X-axis guides (NSL), inspect nozzle springs.<br>Monthly: replace air-filter element, clean multi-camera glass.manualslib.com manualslib.com
Frequent alarms & first fixesVacuum error → clean nozzle / check 0.45 MPa air • Pickup angle NG → inspect feeder pocket • Vision NG → wipe camera glass • Conveyor jam → verify width & PCB thickness.manualslib.com manualslib.com
Documentation to keep at the machineCurrent operator & maintenance PDFs, calibration & Cpk charts (12 mo), feeder/nozzle serial list, signed daily/weekly PM sheets, ESD audit (< 100 V), CE declaration.manualslib.com

Tip: Print this sheet, laminate it, and hang it on the front cover so every shift has an at-a-glance checklist.

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