Below is an English response based on typical industry practices and general data for plastic (especially PTFE) flange connections. Please note that the actual maximum allowable torque depends on specific operating conditions (pressure, temperature, medium, gasket type, etc.) and manufacturer recommendations.
1. Characteristics of PTFE Flanges and Torque Limitations
- PTFE (polytetrafluoroethylene) is softer compared to metal and has relatively high creep. Its strength is lower, so excessive torque can easily deform or damage the flange. Therefore, the allowable tightening torque for PTFE flanges is significantly lower and must be applied with caution.
2. Reference Torque Range for 3/4" UNF Bolts
- For a DN200 PTFE flange, common experience suggests limiting the maximum tightening torque of 3/4" bolts to roughly 40–60 N·m.
- Some manufacturers or engineering handbooks might recommend slightly different ranges (e.g., 35–55 N·m or 50–65 N·m), but overall they will be in a similar ballpark.
- The exact torque value should be determined based on:
- Design pressure and temperature rating of the flange
- Properties of the conveyed medium (e.g., volatility, permeation, corrosion)
- Gasket type and required sealing stress (e.g., PTFE gasket, modified PTFE, flexible graphite, etc.)
- Bolt material and specification
- Installation procedures and safety factors
3. Installation and Tightening Recommendations
- Tighten in multiple passes, using a symmetrical, crisscross pattern: For example, tighten to 30%, then 60%, then 100% of the final torque value, ensuring even load distribution around the flange.
- Use suitable washers or gaskets: PTFE flanges typically call for non-metallic or specific gaskets to ensure effective sealing, and washers help distribute the load.
- Monitor operating conditions: If the system undergoes significant temperature or pressure fluctuations, or if the medium could degrade the gasket/flange, a re-torque might be necessary after a period of operation—especially considering PTFE’s creep.
- Follow manufacturer or standard guidelines: Always consult the flange/bolt manufacturer, as well as relevant ASME, DIN, or other standards for recommended torque values. If a design handbook or third-party test data is available, reference those recommended values accordingly.
Summary
For a DN200 raised-face weld-neck flange made of PTFE and using 3/4" UNF × 90 mm hex bolts, a recommended maximum tightening torque is typically in the 40–60 N·m range (further refined by specific operational and manufacturer guidelines). This range helps ensure adequate sealing without causing excessive deformation or damage to the PTFE flange.